- Low-cost plastic conveyors challenge stainless steel- Published: 26 March, 2008
LAC Conveyors has launched its first range of plastic modular conveyors, constructed from food-grade plastic. Designed to provide food manufacturers with a cost-effective alternative to stainless steel conveyors, the versatile range of durable polythene systems could also save production time.
- Contract out your powders- Published: 26 March, 2008
Hosokawa Micron has commissioned its latest contract processing suite. Registered to the British Retail Consortium's Global Standard Food 2005 for the receipt, milling, size reduction and packing of dry powders for the food industry, the new suite is part of a dedicated contract processing facility at the Runcorn headquarters of the company.
- Flowmeter gives PEEK performance- Published: 26 March, 2008
Digmesa, the Swiss manufacturer of electronic control systems for liquids is using Victrex PEEK (polyetheretherketone) polymer in its latest precision flowmeter for demanding food processing applications.
- Full steam ahead for cheddar maker with dual-fuel boiler- Published: 26 March, 2008
The need to increase steam capacity at its dairy processing facility has led Devon-based cheese maker Quickes Traditional to replace its existing boiler and instal a dual-fuel RBC steam boiler from Fulton Boiler Works.
- Pandora opens end-of-line dosing and mixing concept- Published: 26 March, 2008
Dinnissen Process Technology of The Netherlands and K-Tron Process Group of Switzerland have introduced a new dosing and mixing concept for the high-quality food industry.
- When dolly met pallet- Published: 26 March, 2008
Dovecote Park, one of the UK's leading suppliers and processors of British beef for Waitrose, uses a combination of pallet and dolly to move product around its production lines without the need for pump trucks.
- Who's eaten all the pies? Better ask Sainsbury!- Published: 26 March, 2008
Brighton based, Higgidy Pies, supplier of premium hand-made pies, has taken delivery of a 7.5t refrigerated box van from refrigerated vehicle rental company Petit Forestier.
- Modular motors redesigned- Published: 26 March, 2008
SEW-Eurodrive has introduced a new modular system for its DR motor series that it claims will set the new standard in drive engineering and provide solutions for the foreseeable future. The new generation is fully compatible with all other units and can be used with current motors of the DT/DV series.
Shoppers think retailers are profiteering, as prices of food riseConsumer trust in the food and drink industry is low, claims national Consumer Council- Published: 26 February, 2008One in three UK shoppers blames the industry for rising food and drink retail prices, according to exclusive research commissioned by Food Manufacture.
- Shortages of public analysts threaten industry's ability to detect food fraud- Published: 26 February, 2008
Cases of food fraud will rocket if the number of public analysts (PAs), which have the responsibility of applying food fraud testing methods, dwindles, the Association of Public Analysts has warned (APA).
Greencore focuses the spotlight on its suppliersonly the best will do for Convenience group- Published: 26 February, 2008Greencore Group is tightening up on its purchasing function in an effort to combat rising raw material costs.
- Anti-freeze ice set for go- Published: 26 February, 2008
The first ultra-low fat frozen food products containing 'anti-freeze' ice structuring proteins (ISPs) will be launched in Europe in 2009, Unilever has predicted.
- A mountain of health claims to climb- Published: 26 February, 2008
It could take the European Commission (EC) "weeks if not months" to screen and consolidate the thousands of health claims submitted by Member States under the new EU claims Regulation before scientists can even start scrutinising them for efficacy, legal experts have warned.
- Can slam- Published: 26 February, 2008
The Courtauld Commitment has been slammed by can packaging firm Impress. This follows the issuing of the Sustainable Development Commission's Green, Healthy and Fair report, claiming the Commitment was unambitious and lacked urgency.
- Leap year cock-ups- Published: 26 February, 2008
Beware costly cock-ups caused by manually entering 'use-by' dates in the run-up to February 29, manufacturers have been warned.
- Super food, says who?- Published: 26 February, 2008
Health claims for a range of foods were to be challenged in BBC 2's Horizon TV programme scheduled for broadcast on February 26.
- Food Firms decline- Published: 26 February, 2008
The number of VAT-registered UK food and drink manufacturers in the UK fell by 10% from 7,015 in 2001 to just 6,310 in 2005, according to the Food and Drink Federation. Overall, the industry has a turnover of £70bn and employs 470,000 staff or 13% of the manufacturing workforce.
- HACCP for all call- Published: 26 February, 2008
The Chartered Institute of Environmental Health has slammed calls to revive an exemption for small firms from hazard analysis critical control point (HACCP) food safety procedures.
- Colour me safely- Published: 26 February, 2008
The European Food Safety Authority will publish an opinion on the safety of the food colours involved in the recent University of Southampton trial on March 5.
- Pack Recycling info- Published: 26 February, 2008
Research from Mintel suggests that shoppers are increasingly looking for recycling information on packs. More than half of consumers surveyed by Mintel also felt the print on labels was too small.
Keep it local, but food safety comes at a price, says TescoTesco says new third-party safety audits are a drain on local food and drink firms- Published: 26 February, 2008Tesco is challenging the use of third-party audits of suppliers as it seeks to protect its brand from potentially damaging food scares and product recalls.
EU's supermarket squeezeMEPs vote for regulation of the big boys- Published: 26 February, 2008UK supermarkets could face a fresh grilling from Brussels over supplier relations, just weeks after being hauled over the coals by the UK competition authorities.
- Brand care adds value- Published: 26 February, 2008
Manufacturers need to go beyond good food safety procedures to properly manage the potential risk of damage to their brands, according to cleaning specialist JohnsonDiversey.
- Analyst slams industry for not carrying out proper audits on its contractors- Published: 26 February, 2008
The failure of companies sourcing products from contract manufacturers and ingredients suppliers to carry out proper audits is resulting in large numbers of product recalls, claimed market analyst Retail Systems Research (RSR).
- Call for code further up supply chain- Published: 26 February, 2008
Calls for the Department for Environment, Food and Rural Affairs (DEFRA) to devise a code of practice governing relations between primary producers and processors have received a mixed reception from industry.
- Study aims to help farmers- Published: 26 February, 2008
A study investigating added value opportunities for products has been commissioned by government-funded body English Farming and Food Partnerships (EFFP), created to encourage collaboration between farmers and farmer-controlled businesses.
- Biofuels questioned- Published: 26 February, 2008
Conservative Party leader David Cameron used his speech at the National Farmers' Union annual conference to attack moves to divert crops from food to fuel production without properly analysing the impact on the food industry or the environment.
- Tesco gets bigger- Published: 26 February, 2008
In 2007, Tesco added more retail space than Asda, Sainsbury and Morrison combined, according to Verdict Research. However, its 0.8% rise in UK market share was its smallest gain since 2002.
- Eco Easter eggs- Published: 26 February, 2008
Cadbury has launched a range of 'eco-eggs' with reduced packaging. Cadbury Treasure Eggs are sold as wrapped foil eggs with no box, which represents reductions of 75% in plastic and 65% in cardboard. The company has also pledged to cut packaging in its existing egg range, which means a total reduction of 247t of plastic and 115t of cardboard.
- Fishy research- Published: 26 February, 2008
Foodvest, the parent company of Young's Seafood, The Seafood Company and Findus, is to fund a research project at Canada's Dalhousie University looking at how to reduce the seafood industry's environmental impact.
- Package deals- Published: 26 February, 2008
According to a Nielsen Global Food Packaging Survey, almost 50% of consumers would give up convenience packaging to benefit the environment. However, only 27% would give up packaging that served to preserve product hygiene.
McCain's range is frozen outProduction of McCain's Anytime paninis and baguettes has had to be discontinued- Published: 26 February, 2008The frozen food market suffered a blow this month as McCain removed the last of its Anytime snack range from retail shelves.
- Ice cream of the crop- Published: 26 February, 2008
UK ice cream consumption lags behind that of other countries, according to the latest Food Manufacture market report. UK consumers ate 424Ml in 2007, or 11l per person, compared with US consumption at 19.1l, Australia at 20.3l and New Zealand at 27l per person.
- No Reale deal for pasta and soups firm- Published: 26 February, 2008
Crawley-based pasta and soups firm Pasta Reale has removed the 'for sale' sign it hung up over its business, pledging to go it alone.
www.istockphoto.com Mike Wiggins
Marks & Spencer raises the axe to cut £40M in costs this yearFeeling the pinch, High Street giant M&S tightens its belt and brings in the cost cutters- Published: 26 February, 2008Marks & Spencer (M&S) has enlisted a team of external consultants to help it slash at least £40M in costs from its food business this year as the trading environment becomes more challenging.
Fat opportunities in the market for infused oilsInfused hard fats promise new products- Published: 26 February, 2008A Lancashire-based company is in the embryonic stages of developing the very first infused hard fats - a move that would enable bakers to develop unusual new premium products.
- Tesco pushes forward with ethical initiative- Published: 26 February, 2008
As Fairtrade Fortnight, which runs from February 25 to March 9, began, Tesco was urging firms to back an initiative to improve the conditions of workers in the global supply chain.
- Converting waste to clean fuel- Published: 26 February, 2008
Breweries, soft drinks, confectionery and dairy businesses, and firms handling fruit and vegetables are among those set to benefit from current biohydrogen projects aimed at tackling food waste.
- Cake company has recipe for TV success- Published: 26 February, 2008
Lightbody Cakes has teamed up with BBC Children's TV programme Beat the Boss, challenging a team of children and a team of adults to compete with each other in designing a children's birthday cake.
Trade TalkShort but sweet is the simple solution- Published: 26 February, 2008The Food Standards Agency's (FSA's) commendably brief draft saturated fat and energy intake programme recognises there aren't many options for cutting fat and sugar in the nation's diet, other than the obvious.
Syefri Zulkeffli
LPD could be a lifesaver for seasonal product launches- Published: 26 February, 2008When time is of the essence, manufacturers may find that a lean product development (LPD) strategy can save the day.
- Retailer range for children- Published: 26 February, 2008
Morrison is introducing its first ever range of everyday children's food to help parents get smarter about controlling the portion size of their youngsters' meals and snacks.
- Go nuts for new cereals- Published: 26 February, 2008
Nut allergy sufferers are very restricted in what they can eat safely when it comes to breakfast cereals. Most muesli-type cereals are out of the question and, depending on where the cereal has been produced, many other cereals are also ruled off limits if they have been made in a factory which also handles nuts.
- Naans go premium- Published: 26 February, 2008
Ethnic bread producer Honeytop Speciality Foods has been working with Marks & Spencer (M&S) to re-launch a range of premium naan breads for its bakery sector.
- Undercover superfood causes a stir in new pasta sauce for school kids- Published: 26 February, 2008
Specialist pasta meals supplier Pasta King, has introduced quinoa (pronounced keen wah) as a main ingredient in a new sauce to get more vitamins into school kids' diets without them noticing.
- Fun with fruit paste snacks- Published: 26 February, 2008
A new fruit snack concept is being introduced by Baker Perkins in conjunction with its strategic partners.
- Shrink to fit target audience- Published: 26 February, 2008
Magnum ice creams have been miniaturised in a bid to increase consumption levels.
- Superflowers show you don't need alcohol to be adult- Published: 26 February, 2008
New superflower drink Hib! is hoping to make an impact on adult consumers.
The delegation debate- Published: 26 February, 2008Most chefs are, by the very nature of their role, good managers, especially when they are in their comfort zone, namely a kitchen.
Nutrition labelling causes headaches- Published: 26 February, 2008The proposal for a Regulation on the provision of food information to consumers was enthusiastically announced last month by the European Commission, but is causing some concern within industry.
Omega-3 food fortification could become mandatory- Published: 26 February, 2008The case for fortifying foods with omega-3 is gathering momentum and could even become law if the fatty acid's behavioural benefits can be proven.
- Herbs success sees business expand- Published: 26 February, 2008
Although still based in Dundee, year-on-year growth of 20% has seen Scotherbs move to larger premises, which gives the herb experts an additional 30% production space and consolidates its workforce which had previously been spread between two sites.
First English malt whisky distillery for 100 years- Published: 26 February, 2008The English Whisky Company has started operations, claiming to be the first and only registered whisky distilling company in England. It plans to produce a whisky to rival some of the finest whiskies on the market.
- Brakes opts for continuous pasta cooking- Published: 26 February, 2008
Catering supplier Brake Bros has upgraded the pasta cooking and cooling line at its Creative Foods division, switching from a batch to a continuous processing. The upgrade has increased throughput and flexibility, speeded clean-up for faster changeovers on short runs and improved pasta quality. It has also automated manual functions, which have streamlined process continuity.
- Hain awarded for recycling food waste- Published: 26 February, 2008
Hain Celestial UK, a natural and organic food company which supplies sandwiches to Marks & Spencer, has been awarded the Recycling Performance of the Year at the Chartered Institute of Waste Management (CIWM) Awards for Environmental Excellence.
Recycling targets signal shift away from stress on weight- Published: 26 February, 2008The Department for Environment, Food and Rural Affairs' (DEFRA's) new packaging recycling targets highlight the growing importance of overall carbon emissions, rather than simply material weight, when assessing the benefits of recovery and broader sustainability.
- Pulsed light helps extend shelf-life- Published: 26 February, 2008
French technology supplier Claranor says that its Ventris pulsed light system can effectively decontaminate closures and materials for extended shelf-life (ESL) and even meet hygiene levels for aseptic filling.
- New biopolymer brokerage focuses on non-GM sources- Published: 26 February, 2008
The availability of alternative supplies of polylactide (PLA) and other biopolymer resins in China has long been known about, but this month sees the first attempt to 'package' this resource for current and future European users.
- Green light for amber bottles- Published: 26 February, 2008
Amber glass can complement a product and its brand identity, and it is more readily available than flint glass - and can be more cost-effective, argues manufacturer Beatson Clark.
Greening of distribution warehouses is set to take off- Published: 26 February, 2008Warehouse and logistics provider Gazeley, a wholly owned subsidiary of Wal-Mart, has committed as part of its sustainability strategy to make more than one-third of all its new developments carbon positive by 2010.
- Pig industry needs to hedge its bets- Published: 26 February, 2008
With price volatility set to continue during 2008, meat producers and processors have been advised to make greater use of risk analysis and "hedging" to cope with surging feed costs and currency exchange rates.
New currency to replace euro- Published: 26 February, 2008Pounds are becoming kilos. You are probably thinking that I am about to re-launch the debate of imperial versus metric. I'm not. I'm talking about the latest currency used to express our supply chain performance.
Swiss firm is run like clockworkRunning their eponymous company has been a rollercoaster ride for the Bartholdi family, but the firm just keeps going from strength to strength, says director Ruedi Bartholdi- Published: 26 February, 2008Ruedi Bartholdi, director, Bartholdi
Trouble aheadAttention is focusing on food and drink manufacturers as money gets tight and everyone has to tighten their belts. Rick Pendrous reports from Food Manufacture's second business leaders' round table- Published: 26 February, 2008Uncertainty is the best word to describe what faces food manufacturers in the year ahead. As the Bank of England responds to a slowdown in the UK economy by cutting interest rates, the squeeze on cash is likely to hit both consumers and investors alike. In the current climate, firms that anticipate market changes before they occur will prosper, while those caught on the back foot will face a drubbing - if not worse.
Water, water everywhere ...... and so much do we waste. Rick Pendrous reports on Envirowise's FEED event designed to help food businesses save water and money- Published: 26 February, 2008Some board directors believe 'greening your business' costs money. The more enlightened, however, know that it makes good business sense. And that is exactly what the Food Environmental Efficiency day (FEED) held last month at the University of Nottingham and sponsored by Food Manufacture set out to prove.
Dairy double actHole-in-the-wall packaging operations have been an option for years, but not everyone has been able to make them work well. So why did Arla opt for this solution in its high-tech Leeds dairy? Paul Gander went to find out- Published: 26 February, 2008When Arla Foods won two Food Manufacture Excellence Awards last November, including Food Manufacturer of the Year, the sheer scale of its logistical operations and its impressive reductions in packaging volumes were two elements singled out by the judges.
www.istockphotos.com Jozsef Szasz-Fabian
Stamp out suspicionA lack of transparency between manufacturers and their ingredients suppliers is proving a barrier to innovation, says Sarah Britton- Published: 26 February, 2008The food industry is full of closely guarded secrets. What makes Guinness so smooth? How does Coca-Cola sustain its fizz? Why are Pringles so god damn addictive? There's no doubt that clever packaging and marketing of products play their part, but without a few magic ingredients, these products would simply be 'me-toos'. On that basis, you'd think that processors would be keen to collaborate with ingredients firms on how to get the most out of their products, but in many cases this couldn't be further from the truth.
Find your nicheEthnicity, artisanship, taste, healthy eating, free-from and clean labels - shoppers want more than ever before from baked goods, says Rod Addy- Published: 26 February, 2008Time was when consumers would be satisfied with a bog standard daily loaf and not give it a second thought. Now they want healthy, tasty, specialist fare. Those providing that are driving growth.
www.istockphotos.com Rene Jansa
Portion cautionGood things come in small packages, but firms must approach the subject carefully if they are to convince consumers that the same is true of food portions. Mary Carmichael investigates- Published: 26 February, 2008Readers of a certain age may recall a 1970s advertising campaign for the Mars Milky Way chocolate bar, which extolled it as "the sweet you can eat between meals without ruining your appetite". It's hard to imagine that this praise of pointless indulgence would get the green light nowadays. Food in the 21st century has to justify its calories. If it is filling, it must also be nutritious. If it is a treat, it must be small, part of a balanced diet and as natural as possible.
Beyond the usual suspectsFresh pasta sauces are set to become a major growth area and, as Lynda Searby discovers, there's more to this area than tomato and basil- Published: 26 February, 2008Walk past the fresh pasta sauce fixture in any major retailer and you'll be struck by the lack of branded products.
- Terrific taste, teeny waist- Published: 26 February, 2008
Creaminess, stability and shelf-life are key elements to making high quality ice cream, but these are particularly challenging to achieve in low fat variants. Kerry Bio-Science claims its Sherex Enlite range of ingredients can help low fat ice cream to make the grade.
- Save bread on your butter- Published: 26 February, 2008
In a response to the increased cost of using butter in food production and the need to address the obesity crisis, manufacturers are looking for alternatives to replace butter and bakery fats.
- Sugar-free rush with a crush- Published: 26 February, 2008
Already successful in Asia, sugar-free Crush Candies may soon become a trend in Europe, claims Beneo-Palatinit. These hard boiled candies disintegrate in the mouth and release their flavour quickly and intensely through fine cracks.
- Manufacturers set to get fruity- Published: 26 February, 2008
In an agreement with Polish fruit ingredient supplier Frubella, J O Sims is to distribute the company's naturally infused fruits in the UK. The natural fruit sugars enable manufacturers to sweeten products, while making 'no added sugar' claims and the addition of fruit to a product can give it a healthier perception.
Come get your fillSatiety foods offer a filling meal that doesn't leave you sniffing around for snacks and consumers are taking note, says Sarah Britton- Published: 26 February, 2008Naturally Georgous - a newly launched chocolate range from Naturally Chocolate - is the latest in a long line of products to promote satiety. The chocolate contains Lipid Nutrition's Pinnothin ingredient, which promises to help people feel fuller for longer. Food Manufacture's latest consumer survey looks into what consumers think of such products.
Bloomin' marvellousAdventurous development chef at The Serious Food Company Charlotte Marriott shares her thoughts on flower-infused desserts. Sarah Britton reports- Published: 26 February, 2008How did you get in to NPD?
Support for local suppliersThe Safe and Local Supplier Approval (Salsa) scheme will help reassure buyers sourcing from growing numbers of small, local suppliers, as Rick Pendrous discovers- Published: 26 February, 2008Whether you're a chef who recognises a gap in the market for high quality traditional British pies or a producer of promotional videos who changes lifestyle to making hand-made cakes and biscuits, moving into food manufacture is fraught with problems.
Who pays the Berryman?Leatherhead Food International's new chief executive Dr Paul Berryman plans to raise the research organisation's turnover by 5-10% a year by offering more focused added value services to its members. Rick Pendrous finds out where the money is coming from- Published: 26 February, 2008Science is firmly back centre stage at contract research organisation Leatherhead Food International (LFI) following the appointment of its former research director Dr Paul Berryman as the new chief executive.
Bulk issues addressedExplosive materials; 'rat holing'; and hygienic design. Powder handling presents some thorny issues, says John Dunn- Published: 26 February, 2008On Saturday January 26, fire broke out in a storage silo containing cereal flakes at the Weetabix factory at Burton Latimer, near Kettering. According to a BBC News report, an initial investigation found that dust from products made in the factory was inside an extractor on a hopper.
- Move and mature cheese in same box- Published: 26 February, 2008
Linpac Allibert has produced a reusable cheese box or crate specially designed for handling and maturing 20kg blocks of cheese. The design is a joint venture with Joseph Heler Cheese, one of the UK's largest cheese manufacturers.
- Convergence, separation, and sortation - all sorted- Published: 26 February, 2008
The need to separate, converge or sort products, such as biscuits and cakes requiring coating with chocolate, while they are moving on a process belt conveyor, can be a problem for food companies. It often requires a change of belt width to suit different makes of equipment.
- Pallet stabiliser prevents broken bottles- Published: 26 February, 2008
A new palletised containment system could save the glass bottling industry millions of pounds in breakages by improving pallet stability during transit prior to filling.
- Forklift finds 40% more space- Published: 26 February, 2008
Antrim-based Steve's Cakes has bought an Aisle-Master articulated forklift to take care of the handling and storage of pallets of raw materials as well as the finished product.
Get up to speed on traceabilitySystems can improve visibility throughout your factory while helping to avoid damaging product recalls, as Michelle Knott discovers- Published: 26 February, 2008There is one question that everyone should be asking themselves, says Ian Rutherford, head of the SAP division at system integrator CSI. "If you come into work in the morning and find you've had a letter from the Food Standards Agency to say that you've got a problem with one of your products out in the market, would you comfortably walk over to your laptop and push a button or would you go into a blind panic?"
- Maintain, manage, improve your assets- Published: 26 February, 2008
Infor's new version of its enterprise asset management (EAM) system, Infor EAM Enterprise Edition, includes built-in functionality specifically for manufacturing industries. It allows customers to maintain, manage and improve the performance of their capital asset infrastructure, including manufacturing equipment, fleets, and facilities.
- Whisky maker tastes success with new resource planning- Published: 26 February, 2008
Ian Macleod Distillers is one of Scotland's leading independent whisky providers. It produces and sells over 15M bottles of spirits a year.
- Raynor gets informed on efficiency- Published: 26 February, 2008
Millitec Food Systems has designed a production planning and monitoring system called Inform specifically for sandwich maker Raynor Foods. Inform handles all aspects of production from order quantities and production speeds through to printing and applying labels. It gives Raynor the tools to improve the efficiency of its production and the ability to assess the impact of any changes.
- Factory control 'out of a box'- Published: 26 February, 2008
CDC Factory claims to be the first packaged manufacturing operations management solution for food and beverage makers that integrates finite factory scheduling, manufacturing execution systems, performance management, quality, maintenance and data analysis.
- Lightweight portable floor scale just flies along- Published: 26 February, 2008
An ultra-lightweight portable floor scale from Avery Weigh-Tronix claims to have the UK's highest strength-to-weight ratio.
