How do we know when we get there?
- Published: 27 November, 2006To be successful, any improvement programme needs not only a vision, but also progress and goal indicators. Therefore, establishing the right measures and metrics is critical in providing the structure and framework that will hold the whole of the programme together.
Fancy a career in food? ... You can with the gingerbread man
- Published: 27 November, 2006"Run, run as fast as you can ... " We all know how the rest goes, but unfortunately for the industry, it seems young people aren't running as fast as they can into a career in food and drink, which is where Dunkan the gingerbread man comes in.
Wise up to e-learning
Want to improve training and raise efficiency at the same time? One e-learning package is promising just that. Rebecca Green takes a look- Published: 27 November, 2006It's an age-old problem but one that manufacturers still face today - how to train your staff without causing major disruption to your business; not to mention making sure the training is worthwhile.
Make claims confidently
- Published: 27 November, 2006The functional foods dossier: building solid health claims (second edition) shows companies how to prepare the scientific dossier for health claims on European functional foods.
The science behind it all
- Published: 27 November, 2006In a bid to help manufacturers gain a better understanding of functional food, experts from various fields representing five continents have compiled Functional foods and nutraceuticals.
The guide to getting it right
- Published: 27 November, 2006The Institute of Food Science & Technology (IFST) will publish the fifth edition of Good manufacturing practice: a guide to its responsible management in early 2007.
A closer look at logistics
- Published: 27 November, 2006Tesco retail and logistics director David Potts is certainly a fan of Retailing logistics and fresh food industry. "I see no end to the development of practical and innovative solutions to continually improve our performance and this book on fresh packaging is a contribution to that process," he says.
Checkweighers bake a better cake
- Published: 27 November, 2006Weighing equipment and product inspection specialist Mettler-Toledo has supplied Northern Food subsidiary Park Cakes of Oldham with a range of precision weighing and inspection equipment to replace ageing equipment at the bakery.
Bar wrapper fills and seals
- Published: 27 November, 2006The Bradman Lake Group has launched a combined infeed and form, fill and seal flowrapper that enables large volume confectionery manufacturers to pack bar products in continuous operations at speeds of up to 1,000 packs per minute.
Carbon dioxide can replace liquid nitrogen for freezing
- Published: 27 November, 2006Refrigeration specialist Starfrost has developed a way of using carbon dioxide to freeze seafood products that previously could only be frozen using liquid nitrogen.
Robot feeds our appetite for Mini Jaffa Cakes
- Published: 27 November, 2006Sewtec Automation has increased the throughput of one of Britain's favourite snacks. It has installed a top-loading robot on the Mini Jaffa Cakes production line at United Biscuit's McVitie's factory in Manchester.
Low-cost labeller aimed at high usage
- Published: 27 November, 2006A low-cost label print-and-apply system has been unveiled by Weyfringe. Designed to complement its high volume labelling system range, the DB2 is aimed at users who need to automatically label up to a few thousand products a day.
AC power boosts platform pallet
- Published: 27 November, 2006Addition of alternating current (AC) technology is key to the increased productivity of the latest platform pallet range from Mitsubishi Forklift Trucks.
Aunt Bessie bags Yorkshires
- Published: 27 November, 2006Over the years the relationship between Sandiacre Packaging Machinery and Tryton Foods has shown that close co-operation and understanding can result in reduced labour costs, easier service and spares management. Sandiacre's latest addition to Tryton's machinery consists of three TG320-LD bagmakers to bag Aunt Bessie's Yorkshire Puddings in two sizes.
How to pick-up-a-poppadum
- Published: 27 November, 2006Could a robot pick up a poppadum without breaking it? Could it pick up four in succession and put them down together? Could it do this at 100 picks a minute, 24 hours a day, seven days a week?
External flushing pipework abolished
- Published: 27 November, 2006US-based Wright Pump has introduced its TRA500 series of sanitary centrifugal pumps for beverages, dairy, confectionery and oils.
Cavity pumps designed for hygiene
- Published: 27 November, 2006Netzsch Pumps' range of progressing cavity pumps has been designed with the co-operation of EHEDG, the European Hygienic Equipment Design Group for the hygienic design of food processing equipment.
Eccentric shaft takes it easy
- Published: 27 November, 2006Blackmer Pumps has developed a pump that goes easy on chocolate. The new Mouvex pump uses an oscillating eccentric piston to produce the pumping performance of a rotary positive-displacement pump.
Guard for smaller ball valves
- Published: 27 November, 2006The latest addition to Castell Iso-lok's range of ball valve lockouts has been designed for use with ball valves of up to 1 inch (25mm) diameter, ensuring the highest possible standard of personnel safety during maintenance shut-downs. The lockout allows ball valves to be locked in either an open or closed position.
Save energy, save money
Many managers are unaware of just how much energy their pumps consume. But there are big energy and cost savings to made, as Michelle Knott explains- Published: 27 November, 2006Saving energy in 2006 is a no-brainer. Even if you're not the tree-hugging type, the barrage of dire climate change warnings is enough to penetrate all but the thickest of skins.
Sausage makers get the cutting edge
- Published: 27 November, 2006Union Food Machinery and Equipment has launched a high-speed sausage cutter. The WT05 cutter can process 1.85m of sausage per second, in any casing, and has the capacity for up to 1,800 cuts per minute.
Nisa-Today's buys British
- Published: 27 November, 2006Meat supplier, Chitty Food Group, has secured a contract to supply 28 pre-packed British beef, pork and lamb lines into Nisa-Today's, the independent buying consortium.
Science to improve beef eating quality
- Published: 27 November, 2006Genetic indicators of beef tenderness are being used to help milk producers add value to their calf production.
Technology centre shapes future of slicing machines
- Published: 27 November, 2006Interfood Technology, the distributor of US-based Weber slicers, now offers five models from the Weber range. These start with the entry level 302 designed for those food manufacturers producing average-volume sliced products, through to latest addition, the top of the range 904.
Hands off for hygiene
Improved hygiene is becoming as important as labour cost savings when it comes to justifying the costs of line automation, as Sue Scott discovers- Published: 27 November, 2006The arguments for adopting automated and robotic processes in the meat industry are well-rehearsed and compelling: lower labour costs, improved efficiency, and a better quality product. But while companies from Sydney to Stockholm bought into the R2-D2 revolution as far back as the 1990s, UK firms have, by and large, stuck resolutely to traditional working practices ... and, thanks to a paucity of investment, fallen further behind the competition.
Pasta la vista
It may be the home of the Slow Food movement, but Italy has been quick to catch on to the benefits of organic exports, says Rebecca Green- Published: 27 November, 2006With more than 1M hectares of crop surface free from pesticides and fertilisers, Italy is the most organic country in Europe, and fourth in the world. But it seems that the Italians, who already enjoy what is generally accepted as one of the healthiest diets in Europe, aren't willing to fork out the extra money for an organic product. A recent survey found that the number of consumers unwilling to pay higher prices for organic products rose 13% in three years. Instead, Italy's main export markets include the UK and Germany, which absorb around 30% of its organic output.
Cream of the crop
Sarah Britton reports on the winners of the 2006 Food Manufacture Excellence Awards- Published: 27 November, 2006The glittering Food Manufacture Excellence Awards ceremony was a roaring success as leading food processors from all over the UK gathered to celebrate their outstanding achievements.
Willy Wonka, eat your heart out!
Whether you're after a marshmallow lollipop for Valentine's or a chocolate severed finger for Halloween, Swansea's answer to Willy Wonka can oblige- Published: 27 November, 2006Tony Wadley, md, The Chocolate Factory (Michton)
Optimistic day job syndrome
- Published: 27 November, 2006I should by now have finished a job that required a client manager to work with me to install a cost-to-serve process that produces true customer and channel account profitability every month.
Road pricing would pose supply chain headaches
- Published: 27 November, 2006As road pricing rises up the government's agenda, the food and drink sector - a major contributor to atmospheric pollution and congestion on our roads - is being forced to look at novel ways of raising its supply chain efficiency even further.
Dry-offset print challenges in-mould labels on quality
- Published: 27 November, 2006Major users of plastic pots and tubs, including Unilever, are considering moving away from high-quality, in-mould labelling as new technology improves the results achievable with traditional direct print.
Aluminium cans lead the price hike for materials
- Published: 27 November, 2006After 12 months of rising energy and materials costs, packaging manufacturers are planning double-digit price increases, with aluminium food and beverage cans leading the field.
The beauty of hot food cubed
- Published: 27 November, 2006A new Scandinavian vending system, where chilled and frozen food can be microwaved to order, is using the resilience and insulating qualities of fibre to package its ready meals.
White crab meat omelette with smoky liaison sauce and granary toast
Be egg-stravagant with a recipe from Ben Read, head chef at the Iglu Ethical Eatery- Published: 27 November, 2006This dish fits well with Iglu's ethos of using local, wild, seasonal and organic produce. I chose it because the sauce, flavoured by Arbroath Smokies (smoked haddock) and a decent mirepoix (selection of vegetables) supplements the crab omelette flavour in a near perfect way. It is also full of nutrients, zinc, calcium and omega-3 to name but a few.
Automation: a business case
Ian Bowman- Published: 27 November, 2006The food industry faces the problems of an explosion in the global population like no other. The challenge in the future will be to operate supply chains in the most efficient ways possible with minimal impact on the environment.
Tax hikes to boost biomass
- Published: 27 November, 2006Environment secretary David Miliband's desire to crank up the pressure on businesses to find alternatives to landfill will provide a spur to new green composting and biomass waste disposal technologies. Landfill costs are currently rising each year by £3/t, but are set to accelerate.
Slick solution for infant formula
- Published: 27 November, 2006Ingredient developer Lycored has launched a line of oily blends using fatty acid premixes designed for infant formulae. Manufactured at the firm's new lipid formulation facility in Kent, the oily blends will use a custom-made composition of long chain polyunsaturated fatty acids and other oily soluble ingredients.
Herbal remedies for meat
- Published: 27 November, 2006Rosemary may replace manmade antioxidants in meat manufacture in order for products to maintain a clean label, claim scientists.
Miliband gets run of the mill
- Published: 27 November, 2006Environment secretary David Miliband (pictured centre) has officially opened a new rice mill at West Midlands-based Indian food specialist East End Foods.
Exotics on show at IFE
- Published: 27 November, 2006An 'Ethnic and cultural foods' section is being launched at next year's international food and drink trade event, IFE 2007, which takes place at the Excel exhibition centre in London from March 18 to 21.
Meal solutions in good paste
- Published: 27 November, 2006Patak's Foodsolutions builds on Patak's expertise as one of the UK's leading authentic Indian food companies, offering food processors, distributors and end-users inspirational ideas and solutions for new meal concepts.
Best of British
- Published: 27 November, 2006Traditional British dishes are making a comeback with consumers dining out, according to The Authentic Food Company.
Gum set for growth
- Published: 27 November, 2006Cadbury Schweppes has launched an attack on the UK's Wrigley-dominated gum market with several new products under its Trident brand.
Preparation and reaction
- Published: 27 November, 2006I remember my days at United Biscuits; one of our core values was 'stretch' - an 'attribute to inspire others' by showing the amount you can stretch your role and responsibility. Or, in the majority of cases, be stretched by your role and those with responsibility!
Fruit growers get a fair deal with smoothie processor
- Published: 27 November, 2006Start-up firm Natural Beverage Company is making its mark on the beverage sector with the launch of the UK's first Fairtrade smoothie range.
Celebrity chefs add credibility
- Published: 27 November, 2006One trend that certainly seems to be catching on is celebrity chef-endorsement.
NPD makes the cookie crumble
- Published: 27 November, 2006Yorkshire-based ingredients firm Pecan Deluxe Candy (Europe), has been picking up a few tips from its US parent company.
A mini bite out of the market
- Published: 27 November, 2006Bite-sized coated desserts are the way forward, according to coatings firm Witwood Food Products.
Meat manufacturers shake up industry with salt reductions
- Published: 27 November, 2006Salt has been an essential ingredient in meat products for years, but pressure to meet the Food Standards Agency targets mean that manufacturers must work hard to reduce levels.
What's in your lunchbox?
Despite our love of exotic food, it seems we Brits are not very adventurous when it comes to sandwiches. So where does that leave innovation in the market? John Dunn reports- Published: 27 November, 2006It's birthday time for sandwich lovers. This year marks the twenty-fifth anniversary of the first pre-packed sandwich, which was first sold by Marks & Spencer in 1981. Since then the commercial sandwich market has grown to exceed the entire UK frozen food industry.
One man's health claim is another man's poison
- Published: 27 November, 2006Now that the EU regulation on nutrition and health claims has been adopted, the industry is busily marshalling evidence to back up bids for inclusion in the UK list of permitted claims.
Cash to help women rise
- Published: 27 November, 2006The food sector skills council Improve has secured £500,000 for training that helps women move up the career ladder.
Cuts on dessert menu
Job losses will help Minsterley back into the black, says Uniq- Published: 27 November, 2006A new shift pattern along with rationalisation of the product range and job cuts will help the troubled Minsterley desserts factory move back into the black in 2007, promised the owner Uniq.
Superfoods: a nutrition panacea or just another marketing hype?
- Published: 27 November, 2006Hardly a day seems to go by at the moment without some 'new' superfood being promoted to the consumer. Everyone seems to have their own list of what qualifies. On Tesco's website it is salmon, beans, tea, yoghurt, broccoli, blueberries, turkey, oranges, pumpkin, tomatoes, oats, spinach, soy, and walnuts; while a recent article in The Daily Mail dropped all but the first four of these in favour of apple, olive oil, wholegrain seeded bread, bananas and Brazil nuts. Quite a variation.
What's the catch?
Changing the appearance of seafood may sound like a developer's dream, but there are fears that consumers won't take to new formats. Sarah Britton investigates- Published: 27 November, 2006With the seafood we currently eat expected to run out in 2048, many processors are branching out into new species.
Safety first for Food Man leader
- Published: 27 November, 2006Food Manufacture editor Rick Pendrous has been given the Society of Food Hygiene and Technology's (SOFHT) Most Significant Contribution award for highlighting food safety issues.
Academic urges caution over 'clever' kids claims
But nestlé gives £10.6M of serious thought to developing brain food- Published: 27 November, 2006Food manufacturers should "stop making unsubstantiated claims about the benefits of omega-3s for children's learning and cognitive abilities" until more research is conducted, according to an expert in nutrition and mental health.
In the bag
Will hunger for healthier food-on-the-go increase pressure to reformulate traditional bagged snacks? Gail Hunt asks- Published: 27 November, 2006There can't be many people that haven't either seen or heard about the British Heart Foundation's (BHF's) latest ad campaign featuring a young girl drinking from a bottle of cooking oil with the caption: 'What goes into crisps goes into you.'
Quest sold to Givaudan
- Published: 27 November, 2006Staff at Quest International's flavours facility in the Wirral were waiting to find out what new owner Givaudan had in store for the business as Food Manufacture went to press.
One fifth of Unilever research posts to go
- Published: 27 November, 2006Unilever has rejected suggestions that it is reducing its commitment to research and development (R&D) after a decision to slash more than 20% of its research jobs in Europe.
Call for new food degree
- Published: 27 November, 2006The Higher Education Funding Council for England (HEFCE) is being called on to investigate a proposed new type of food science degree which met the needs of both students and manufacturers.
Meat firms ignore help
question mark over new course as organisers struggle for support- Published: 27 November, 2006Despite widespread recognition that the red meat industry needs to boost skills urgently, a new management course hangs in the balance because companies are reluctant to release production line leaders for training.
Oily customers
It's the hottest functional ingredient in town, but will high consumer awareness of omega-3s translate into action? Elaine Watson reports- Published: 27 November, 2006They're an erratic bunch, consumers. They also have a nasty habit of saying one thing and doing another. But when it comes to omega-3s, they are surprisingly consistent.
British nosh on the Costa
- Published: 27 November, 2006Food manufacturers are failing to capitalise on interest in traditional British grub from the growing expat market, according to a report from Food from Britain (FfB).
Lacors signals GDA u-turn
- Published: 27 November, 2006Manufacturers using front-of-pack guideline daily amounts (GDAs) are likely to escape having to run detailed nutritional labelling alongside.
Big three nail green colours to the mast
- Published: 27 November, 2006More branded manufacturers are likely to follow the lead set by Heinz, Northern Foods and Unilever in signing up to a plan to cut packaging and food waste.
Time to stop trucking around
You take the high road ... and I'll take the high road, manufacturer urges Scottish firms- Published: 27 November, 2006Collaborative distribution could cut food miles in the highlands by more than 3.6M a year, supply chain directors predicted.
A question of faith
As more Halal products appear on the shelves, Rebecca Green looks at how firms can capitalise on this growth market- Published: 27 November, 2006When the likes of Tesco and Asda catch on to something, you know it's likely to be big news, and right now Halal food is a hot contender for shelf-space. A multitude of products are appearing in supermarket aisles, and larger manufacturers are starting to catch on. But the big question is: have they done their homework?
World beating
- Published: 27 November, 2006The UK's largest food and drink trade show ? Food and Drink World 2006 in March ? attracted more than 70,000 visits, according to ABC audits. The event comprised Food & Drink Expo, Foodex Meatex, the convenience Retailing Show and IFFE and was run by Food Manufacture's parent William Reed. The next Food and Drink World is on April 6-8 2008.
Hill Station on ice
- Published: 27 November, 2006Ice cream maker Hill Station has five months to resolve its financial difficulties or be expelled from the Alternative Investment Market. Shares in the firm, which said it was in "advanced" talks to secure vital funding, were suspended on November 7 "pending clarification of its financial condition". Existing backers would not provide more overdraft and asset finance facilities, said md Charles Hall.
Skin profit shaved
- Published: 27 November, 2006Currency exchange movements are likely to knock £2M off the profit of the world's largest sausage skin maker Devro this year, it said. The main problem was the strengthening of the Czech crown, which affects Devro's Czech business Cutisin. In the first half of 2006 sales were 1% higher year-on-year at £75.2M but pre-tax profit fell to £7.1M from £15.9M.
Turkey plant shut
- Published: 27 November, 2006Cherryridge turkey firm near Cromer has cut 65 processing jobs, partly blaming cheap imports from Italy, Germany and Poland. This year, it dropped its weekly throughput from 15,000 birds to 10,000. About 15 turkey rearers will be kept on to grow free-range organic birds for Bernard Matthews.
Cranswick on the up
- Published: 27 November, 2006Turnover of the mainly meats business Cranswick increased in the six months to the end of September by 14% year-on-year to £247.8M and pre-tax profit by 13% to £15.5M. Cranswick has bought the pre-packed cooked meats producer Delico, of Milton Keynes, for £17.9M. It already had cooked meats factories in Barnsley, Elland, Hull and Deeside.
Councils still building case against Cadbury
- Published: 27 November, 2006A decision on whether to prosecute Cadbury for breaching food safety laws in relation to salmonella contamination of its chocolate products earlier this year could be months away.
Wanted: yum yums
- Published: 27 November, 2006Finsbury Foods was confident of finding a manufacturer to supply yum yums on its behalf by mid-December following the October fire at its United Central Bakeries.
DEFRA's man joins FDF
- Published: 27 November, 2006The Food and Drink Federation (FDF) has appointed Callton Young to the new post of director of sustainability and competitiveness on a two-year secondment from the Department for Environment, Food and Rural Affairs (DEFRA).
Artificial stomach can 'eat' real food and even vomits
Manufacturers get inside view of digestion- Published: 27 November, 2006An artificial stomach, which sheds new light on the "black box" of human digestion and is so realistic it even throws up, has been developed at the Norwich Institute of Food Research.
Manufacturers pull kids' ads in advance of Ofcom ruling
- Published: 27 November, 2006Confectioners Leaf UK and Haribo were the latest firms to call a voluntary halt to TV and radio commercials aimed at children, as the regulator Ofcom began a consultation on extending its proposed ban on advertising food high in salt, fat and sugar from the under-nines to under-16s.
Cash-strapped agency might charge for processing claims
Industry warns that EFSA fees might price firms out of health and novel food markets- Published: 27 November, 2006The food industry should not have to pay for the privilege of dealing with the European Food Safety Authority (EFSA), which it may be increasingly obliged to do by law, manufacturers insisted.
Golden innovation
- Published: 27 November, 2006Golden Crumb Produce, which makes frozen breaded vegetable and cheese appetisers for caterers, has rebranded itself Innovate Foods as part of an expansion programme, which includes new products, the appointment of David Nash as commercial manager and the opening of a new on-site centre of excellence.
Poll split
- Published: 27 November, 2006In Food Manufacture's recent online poll asking views on whether most food manufacturers would be able to comply with the new age discrimination laws, 46% of respondents said yes, 40% no and 14% did not know. To take part in the latest online poll, on the possible Ofcom ban on broadcasting commercials aimed at children, go to http://www.foodmanufacture.co.uk.
The real thing
- Published: 27 November, 2006Product authenticity will fall under the spotlight in London on February 6 next year when the Food Standards Agency runs the Supporting Food Standards Enforcement seminar - primarily aimed at food law enforcers but open to other interested parties - on the methods for finding out if food is what that label says it is.
Milky's flows again
- Published: 27 November, 2006Lebanese dairy processor Milky's, which makes own-label Halloum cheese and natural yoghurt for independent retailers and restaurants, has restarted production after being forced to withdraw products made in unapproved new premises in Park Royal, London. Inspectors from the Ealing local authority have now approved the Milky's premises.
Horlicks packs up
- Published: 27 November, 2006Up to 70 jobs will go at Glaxo-SmithKline's Horlicks factory in Slough when the firm outsources carton and bottle production at the end of 2007. "The equipment isn't up to speed with market demand," it said. "Horlicks needs to change its packaging and to install new machinery would be very expensive and require substantial capital." It aimed to relocate some workers to its Maidenhead site.
Road pricing consultation
- Published: 27 November, 2006The relationships between congestion and environmental issues and between increased food transport efficiency and environmental and social benefits are up for comment in a discussion document to be issued early this month by the Food Ethics Council.
Ultrasonic boon in the process pipeline
- Published: 27 November, 2006Problems of internal corrosion, erosion, cracking or fouling of inaccessible food and drink process pipework could be identified quickly if the development of a detector that uses guided ultrasonic wave technology taken from the oil industry proves successful.
Dispute costs Arla £7.2M
- Published: 27 November, 2006Arla has been forced to allow for an exceptional charge in its accounts of £7.2M, related to a dispute over raw milk supplies.
Recalls are set for closer scrutiny ... and costly hike
Hunt for cheap products puts firms at risk- Published: 27 November, 2006Product recalls are set to rise because of greater media and regulatory attention, according to the leading risk and insurance broking firm Marsh.
Non-stick genius finds a wel-gum in the hillsides
- Published: 27 November, 2006A start-up firm on a mission to develop the world's first non-stick chewing gum has struck a deal with bleaching systems maker Warwick International that will create 50 research and development jobs in Wales over the next three years.
Scots seafood industry warns of mass migration and losses
'This reflects the government's attitude to manufacturing - they don't give a stuff'- Published: 27 November, 2006Government policies will lead to the death of the UK fish processing sector and the loss of all 9,000 jobs to overseas factories, the Scottish Seafood Processors Federation (SSPF) has warned.
Lost for words
Although testing products on consumers is key to successful NPD, Sarah Britton discovers that you can't believe everything you hear- Published: 27 November, 2006Be it face-to-face or over the phone, it's no secret that people love to talk. But, when it comes to testing new products, talking is the one area where consumers fall down.