Good planning meets demand
- Published: 10 February, 2005I recently saw a very successful example of sales and operations planning (S&OP), whereby manufacturing, distribution and sales have been welded together into a high level of demand fulfilment.
Refrigerated side-loaders aid moves
- Published: 10 February, 2005Haulier Aardvark International is using Ekeri side-loading refrigerated trailers for handling a variety of ambient, chilled and frozen products around Europe. The trailers provide the versatility required in loading awkward product loads and adaptability when returning with chilled and frozen products.
Smaller logistics companies unprepared for RFID roll-out
- Published: 10 February, 2005Tesco’s announcement that it has signed a multi-year contract to purchase thousands of radio frequency identification (RFID) readers and antennae is a clear indicator of the retailer’s ambitious roll-out plans for the technology, claims a senior analyst with market intelligence firm Analytiqa.
Changeovers
- Published: 07 February, 2005- Andrew Niznik has returned to Southwall Indian ready meals producer Noon Products as technical director after a spell running an Indian restaurant in Sweden. He was Noon's senior technical manager prior to his departure early in 2004.
Product recall
Sarah Marsden is head of product development at bakery and dessert products manufacturer Elisabeth the Chef- Published: 07 February, 2005Q What was the first product you worked with?
Improve lives up to its name
Six months on and Improve, the Sector Skills Council for the UK food and drink industry, is gaining momentum. Stefan Chomka spoke to its chief executive Jack Matthews about the coming months- Published: 07 February, 2005It has been six months since Improve, the Sector Skills Council (SSC) for the UK food and drink industry, was officially launched, and in that time it has already addressed key training issues manufacturers are facing. In November it developed a new industry-recognised apprenticeship with Coca-Cola Enterprises and it is currently undergoing research to discover the full scale of the shortage of science and technology staff in the industry.
THE FIRM:
Your cut-out-and-keep guide to top employers 55.Thorntons- Published: 07 February, 2005In a nutshell: Chocolate manufacturer and retailer that has grown to become a common sight on the high street. With a turnover of £180m and around 4,400 staff on the payroll, it is certainly the biggest chocolate company of its kind.
No concerns over staff treatment here -- this company's Innocent
Late last year Innocent Drinks was crowned employer of the year at the National Business Awards. No surprise really when you consider some of the things it does, says Stefan Chomka- Published: 07 February, 2005It's not every day that a food and drink company (chocolate manufacturers aside) has people begging to work for them. But for smoothie and juice maker Innocent Drinks it's all part of a day's work. A quick glance at the company's internet message board says it all. Take, for example, a message posted in June last year which reads: "I may be only a lowly student but PLEASE give me a job! I worship you all."
Time to turn over a new leaf
- Published: 07 February, 2005A recent report from the IGD shows that a third of people don't eat fresh vegetables because it requires too much effort to prepare them.
Safe and sound
- Published: 07 February, 2005A health and safety training guide covering all aspects of the workplace has been published by Highfield to help reduce the number of workplace accidents.
Check the food directory
- Published: 07 February, 2005Contact: Euromonitor International, Tel: 020 7251 1105
Lifting the lid on water
- Published: 07 February, 2005Contact: Blackwell Publishing, Tel: 01865 776868
A novel look at technology
- Published: 07 February, 2005Novel Food Processing Technologies is the latest reference book from Marcel Dekker, exploring the most recent applications in food processing and preservation.
The fabric of air ducting
Moisture-reducing ducts- Published: 07 February, 2005Companies looking to install air ducts in their plants should consider fabric ducting over conventional metal ductwork and grilles, says Air Diffusion Technology.
Britvic is on the ball at Rugby plant
New flooring at Britvic's bottling plant provides excellent slip and chemical resistance- Published: 07 February, 2005Britvic Soft Drinks has recently installed a new Sika floor at its manufacturing plant at Rugby.
Small compressors are here
New oil-free air compressors have low energy and maintenance costs- Published: 07 February, 2005Compressor manufacturer CompAir has extended its oil-free offering with the introduction of a new range of water-injected single screw compressors, designed for applications where there is a need for high quality 'active' air -- air that comes into direct contact with the process it serves.
A breath of fresh air
Cost-effective cooling- Published: 07 February, 2005Pickles and chutney manufacturer Bennett Opie has found a cost-effective solution to its cooling and heating problems by installing a new Breezair system at its Sittingbourne plant.
KP goes nuts about new flooring
New Flowcrete floor helps reduce vibrations generated by busy manufacturing operations- Published: 07 February, 2005KP Nuts has recently installed a new Flowcrete floor at its Rotherham plant to aid production during the festive period.
Prevention is better than cure with fires
High performance fire protection materials lower the risk of damage to manufacturers- Published: 07 February, 2005Producer of high performance fire protection materials Promat has launched a premium range of fire-stopping materials for building specifiers and contractors.
A sure-fire way of protecting against unknown dangers
New fire-resistant panels for use in chilled and ambient temperature operations- Published: 07 February, 2005With the recent fire at Premier Foods' Branston Pickle plant bringing the issue of fire safety to the forefront of manufacturers' minds, Eurobond Laminates has improved the quality of its FireMaster panels.
Sound advice to build on
Manufacturers are opting to extend existing premises rather than build entirely new factories. But while there are savings to be made, companies underestimate the total cost of such a move at their peril, says Kathy Watson- Published: 07 February, 2005Rudy Menzhausen, project manager for Lorien Engineering Solutions in Staffordshire, has a client base that includes Grampian Country Foods, Cadbury and Interbrew. He says the biggest challenge with plant design is the extreme cost-consciousness of the client, plus the fact that they want their project delivered quickly.
Price pressure forces automation
As margins decline and competition increases ready meals producers need to adopt flexible -- but lower cost -- production techniques. Susan Birks investigates whether it is better to take on more labour or to automate- Published: 07 February, 2005While celebrity chef Gordon Ramsay may be able to charge around £40 for his recently launched gourmet ready meal of braised belly of pork with pomme puree au moutarde, sadly the same is not the case for most manufacturers. The price of most ready meals is moving rapidly downwards due to fierce competition among the major retailers.
Fyne way to safeguard the future
When family-owned firms decide to cash in their chips, an employee buyout could offer a better way of ensuring growth and securing local jobs than selling to another company, as Sue Scott discovers- Published: 07 February, 2005When Christine MacCallum joined Loch Fyne Oysters 20 years ago she never dreamed that she would one day become a part-owner in the business -- along with all 119 of her colleagues. The change came about quite suddenly in 2004 when staff were asked to vote on a deal that secured the firm's future by placing it in the hands of its employees.
Pensions give employers pause for thought
Member protection will mean extra employer burden under new pensions provisions coming into force in April. Jason Coates reports- Published: 07 February, 2005For the food and drink industry -- one of the UK's biggest employers -- the Pensions Act 2004, which comes into force in April this year, is of major importance. The act aims to strengthen pension scheme members' protection, but does little to ease the financial burden on employers.
Check your policy
With product recalls set to rise under new legislation, more firms are resorting to contaminated product insurance to lower their risk. But insurance might not save you if your systems aren't up to scratch, as Mick Whitworth reports.- Published: 07 February, 2005Crisis management specialists cite two classic cases to illustrate the best -- and worst -- corporate responses to product contamination incidents.
Research in brief
- Published: 07 February, 2005Seafood safety: With over euro 14m to spend, some 70 organisations from 16 European states are co-operating on one of the biggest ever research products into the safety and nutrition of seafood. Named SEAFOODplus, the project aims to reduce health problems and increase well-being among consumers throughout the European Union (EU) by demonstrating that fish is good for you. The research is divided into six different areas. These include: human nutrition; consumer behaviour and well-being; safety; seafood from source to consumer; aquaculture; and traceability.
Intelligence for food processors in a pipe
A smart pipe that helps to reduce waste, and an instrument to assist buyers predict powder flow behaviour. John Dunn reports- Published: 07 February, 2005A piece of plastic pipe just 50mm in diameter is saving a soft drinks manufacturer over 200l of valuable product between batch changes. But the i-Pipe is no ordinary bit of tubing. It is an intelligent electronic device that detects and remembers the chemical signature of food and drink products and continuously monitors them for any changes. By fitting it into a processing line, the i-Pipe will instantly detect any changes in the chemical makeup of a product as it flows by, and spot the interface between different products.
What lies under Neath
Health is the biggest issue facing the industry, says Gavin Neath, chairman of Unilever UK. As he takes over the presidency of the Food and Drink Federation, he told Rick Pendrous about his hopes and fears for the future- Published: 07 February, 2005A monkey called Crucial Kevin keeps a watchful eye on Gavin Neath, chairman of Unilever UK, who took over from Cadbury's John Sunderland as president of the Food and Drink Federation (FDF) in January this year.
Local champion
Laurence Oldman, purchasing manager at Ginsters -- the Cornish bakery that won Company of the Year in the 2004 Food Manufacture Excellence Awards -- talks to Gail Hunt about buying locally- Published: 07 February, 2005Callington-based pastry products manufacturer, Ginsters has an interesting buying story as it sources over £7m worth of raw materials from suppliers within a 20-mile radius of the bakery. This local buying policy hasn't happened overnight, it has been a lengthy process that has required constant collaboration and the establishment of strong relations with its suppliers.
Revving up production
Me and my factory: Paul Martin, Chief Engineer, Bottlegreen Drinks Co- Published: 07 February, 2005I've been with Bottlegreen pretty much from the start. I joined 15 years ago when it was literally a cottage industry.
'Stock-outs' sow discontent
- Published: 07 February, 2005On-shelf availability (OSA) has attracted much industry attention over the past 12-18 months and is the subject of a new IGD report.
Will the market naturally try to put a brake on Tesco?
- Published: 07 February, 2005Tesco's inexorable rise continues apace. The latest round of superb trading figures from Britain's biggest retailer will give chief executive Sir Terry Leahy cause for some justifiable smugness.
'Belt-and-braces' approach to cheap PET filling
- Published: 07 February, 2005French filling specialist Serac will be showing off its Canopy monobloc to an international audience at Interpack in April, with a focus on its compact design and hybrid filling technique.
Breakfast cereals: next in line to embrace outsourcing?
- Published: 07 February, 2005After snacks and ready meals, cereals will be the next major sector to outsource packing and other operations in a big way, according to one entrepreneur.
A measure of success
- Published: 07 February, 2005What two uses can a 40ml polyethylene terephthalate (PET) container, plus closure, be put to? (Clue: we are excluding any medical applications).
Revised law gives a shot in the arm for bio-plastics
- Published: 07 February, 2005Changes to German packaging laws will have a far-reaching impact on markets for biodegradable plastics in the whole of Europe, according to the international industry association.
The ownership of change
- Published: 07 February, 2005Spring is around the corner, you are well into the New Year, for many of you the budget process is out of the way -- and now you're faced with the challenge of how you really are going to deliver it. So, what are you going to do differently to get it right this time? You may be able to deliver the numbers this year without doing things differently, but are there opportunities to exceed expectation and build for the years beyond this financial year?
Supersonic technology sales set to top 200 a year
- Published: 07 February, 2005Pursuit Dynamics expects sales of its newly launched PDX Sonic steam-based fluid processing system [Food Manufacture December 2004, p18] to top 200 a year for liquid food processing alone, as processors realise the benefits the system can offer.
A journey along the spice trail
- Published: 07 February, 2005Coatings and seasonings expert Bowman Ingredients has developed a line of spice blends designed to add authentic flavour and visual appeal to prepared foods, such as meat joints and barbecue products.
Soy-based egg replacement offers health and wealth
- Published: 07 February, 2005A new all-round egg replacer, designed to remove the cost and hazards of handling eggs in food manufacture and foodservice, has been launched in the UK.
Fortification needs fortitude
- Published: 07 February, 2005Those companies considering differentiating their brand by adding vitamins, minerals or herbs, should be warned that national law throughout the European market is both diverse and confusing.
Lost at sea
- Published: 07 February, 2005It's widely known that fish, particularly oily fish, is good for you. Packed full of essential fatty acids, research shows it can help prevent heart disease. Sadly, however, fish has suffered from bad press in the last few years. Scares about toxicity levels, fish farming practices and news of depleted fish stocks have dented its image.
Unilever takes stock of its Knorr brand
- Published: 07 February, 2005Unilever has gone back to basics with its Knorr brand to tap into the growing market for aspiring chefs looking to cook from scratch.
The lighter side of Chinese food
- Published: 07 February, 2005Chinese Food is being given a more healthy image by ready meals manufacturer Oriental Express Frozen Foods (OEFF).
Cadbury's future is orange
- Published: 07 February, 2005Chocolate giant Cadbury Trebor Bassett is continuing to breathe new life into the chocolate category with the introduction of two new products to its burgeoning range.
The stakes are high for low-carb
- Published: 07 February, 2005Heinz is hot on the heels of Unilever's recently launched Carb Options product offering with the launch of its own lower carb range of food. Both ranges have been developed to make following a low-carb diet as easy as possible.
New meals are rolled out as Brakes doubles its healthy offerings range
- Published: 07 February, 2005Brakes has unveiled a huge expansion to its Healthier Choices range of products, with new launches in salads, sandwich fillings, ready meals and desserts.
Tilda adds pizazz to its Rizazz rices with five new flavours
- Published: 07 February, 2005Tilda has made a major overhaul of its £9m microwaveable rice brand Rizazz, introducing five new flavours and new packaging.
Mr Kipling is looking exceedingly good after its Manor Bakeries makeover
- Published: 07 February, 2005The company has launched 15 new products and smartened its packaging to create a more modern feel to its flagship brand. A further £5m has been earmarked for a national advertising campaign.
On-line recall
- Published: 07 February, 2005A new on-line form to instantly notify authorities of a product recall has been introduced by the Food Standards Agency.
Veggie net
- Published: 07 February, 2005A new website devoted to the annual £606m vegetarian market has been launched by the Food and Drink Federation.
Fined for pong
- Published: 07 February, 2005The operator of a rendering plant that handles poultry waste from East Anglian processors has been fined £9,000.
Untapped resources
- Published: 07 February, 2005A new brewery on the island of Mersea near Colchester in Essex is the latest independent to announce it will start production in 2005.
Eastern Ports
- Published: 07 February, 2005Portuguese workers in the eastern counties, many of whom are employed in the poultry processing and other food industries, could get their own local consulate if councils agree.
Danes confirm organic pinta is better for you
- Published: 07 February, 2005Organic milk processors have received a boost from research that showed their product contains higher levels of vitamins, essential fats and antioxidants than non-organic.
Health claim ban would stunt development, claims Unilever
EC's proposed brake on health claims could undermine sales- Published: 07 February, 2005Functional food and drink companies will pull the plug on research and development (R&D) if proposals for nutritional profiling are adopted by the European Union (EU), a leading manufacturer has warned.
Arla chief goes
- Published: 07 February, 2005Chief executive of Arla Foods Neil Davidson will retire from the company on September 30.
Halal first
- Published: 07 February, 2005Canterbury Foods' Stoke-on-Trent factory has become the first in the UK to achieve the British Retail Consortium (BRC) standard for the manufacturing of halal meat-based products.
Surplus cash
- Published: 07 February, 2005Specialist Welsh baker Memory Lane Cakes has sold a parcel of surplus land at its Cardiff site for £2.35m.
Logistical step
- Published: 07 February, 2005ACR Logistics has won an extended contract with Scottish Courage to manage its primary distribution for Herefordshire-based brewer Bulmers.
Giant Panda sale
- Published: 07 February, 2005Dorset-based brewer Hall & Woodhouse has sold its Panda children's soft drinks brand to Nichols, which shed its food manufacturing business last year to concentrate on beverages.
FDF to honour community-minded firms
- Published: 07 February, 2005The judges of the latest Community Partnership Awards of the Food and Drink Federation (FDF) have narrowed down the entrants to 16 finalists in four categories.
Europe takes wraps off packaging plans
- Published: 07 February, 2005The European Commission (EC) plans to harmonise rules which require different packaging for similar products sold in different European Union (EU) states.
UK may cease to be the centre of chocolate universe for Mars
More confectionery production could be at risk of export- Published: 07 February, 2005More than 70 years of making Mars bars in the UK could end as privately-owned Masterfoods considers shifting production.
Coors blocked
- Published: 07 February, 2005An attempt by brewer Coors to link up with Scottish Courage and Carlsberg to supply and service bar equipment has been blocked by the Competition Commission.
Trading boost
- Published: 07 February, 2005The Department of Trade and Industry is giving local authority trading standards services an additional £825,000 over three years from April to support regional co-ordination.
Safety scepticism
- Published: 07 February, 2005Only two in 10 people believe what the industry says on food safety, according to a survey by BMRB International.
More milk links
- Published: 07 February, 2005Milk Link Ingredients, part of the farmer-owned dairy business Milk Link, has secured new contracts with Kensey Foods and Melton Foods, both of which are part of Samworth Brothers.
Union loses fight to save Birds Eye plant
- Published: 07 February, 2005Up to 600 workers face redundancy at the end of this month following Unilever's decision to sell its Grimsby Birds Eye ready meals plant to cold storage company Alpine Coldstores.
Arla breaks price promise with suppliers
- Published: 07 February, 2005Arla Foods, the UK's biggest milk processor, has gone back on its pledge not to screw down the price paid to suppliers.
Industry fears new recall rules will spark confusion and alarm
- Published: 07 February, 2005Manufacturers and retailers could be on a collision course with the Food Standards Agency (FSA) unless agreement can be reached on product recalls under the European Union general food laws which took effect this year.
Big is bad?
- Published: 07 February, 2005Multinational food firms are becoming too big and powerful and are threatening the fight against poverty in developing countries, claimed ActionAid.
Fosters doctored
- Published: 07 February, 2005Speciality fine food and confectionery distributor Fosters Traditional Foods has been bought by a new company, with backing from venture capitalist 3i and the Royal Bank of Scotland.
Pastie pupils
- Published: 07 February, 2005A contract to supply students with Proper Cornish pasties looks likely to be extended following successful trials at Nottingham and Derby universities.
Food alert
- Published: 07 February, 2005A campaign has begun to make food security an election issue.
Pastures new
- Published: 07 February, 2005Farmers in England are making up for lost agricultural income by diversifying into profitable non-farming enterprises.
Import ban continues as bird flu spreads
- Published: 07 February, 2005The European Union (EU) has extended its ban on the import of live poultry and fresh poultry products from eight Asian countries until September 30.
Training bodies prepare to set standard HACCP guidelines
- Published: 07 February, 2005A new grouping of the five sector skills councils (SSCs) in the food and drink industry is to set down guidelines for meeting new European Union (EU) hygiene rules.
Brown for bread
- Published: 07 February, 2005Andrew Brown, a former md of RHM's Manor Bakeries is acting as interim director of the Federation of Bakers, after John White stepped down.
Podger to Parma
- Published: 07 February, 2005The European Food Safety Authority (EFSA) director Geoffrey Podger has moved from Brussels to EFSA's new offices in the centre of Parma, Italy.
New brewhouse
- Published: 07 February, 2005McMullen has plans for a new brewhouse at its site near the centre of Hertford, which has been its base since 1827.
Do it your own way
- Published: 07 February, 2005UK own-label manufacturers should capitalise on opportunities in European markets, where the own-label share of the food market continues to grow at more than 10% a year, said the Food From Britain (FFB) consultancy.
Out of a pickle
- Published: 07 February, 2005Premier Foods has revealed that last October's fire at its Bury St Edmunds plant cost around £10m in lost sales.
Inter Link promises growth at new acquisition
- Published: 07 February, 2005Inter Link Foods has made its biggest takeover, of Yorkshire Cottage Bakeries It claimed to be now the UK's second largest baker after RHM's Manor Bakeries.
Momentum builds for global farm assurance
- Published: 07 February, 2005Global farm assurance standards for meat and cereals will be published this month in an attempt to harmonise national schemes.
Poor maintenance costs sector millions, claims software firm
food industry tops the league for stoppages from breakdowns- Published: 07 February, 2005Food and drink manufacturing has the worst record of any industry for equipment downtime and stoppages, according to a survey by a leading supplier of maintenance software systems.
Princely moves
- Published: 07 February, 2005The soft drinks division of Princes may close its Kidlington, Oxfordshire plant, which employs 110 people, and consolidate chilled fruit juice production at its Manchester factory. Production of carbonates in Glasgow, employing 88, may be transferred to Bradford. The canning line at Glasgow would not be affected.
Yoghurt jobs go
- Published: 07 February, 2005Nestlé has confirmed that 57 jobs are to go at its Cuddington, Norwich factory which produces yoghurt brands such as Ski, Munch Bunch and Sveltesse.
Pizza action
- Published: 07 February, 2005Northern Foods' Green Isle Foods is to invest euros 22.6m at one of its two factories at Naas in County Kildare, Ireland to boost pizza production, mainly under the Goodfellas and San Marco brands, largely for export to the UK.
Uniq's salad cuts
- Published: 07 February, 2005Uniq Prepared Foods is considering cutting up to 180 jobs at its Spalding salad factory following the loss, from April 2005, of an annual £12m contract with the retailer Sainsbury.
First course set up for development chefs
- Published: 07 February, 2005Thames Valley University (TVU) hopes to launch what it claims will be the first course in the UK for chefs working in, or hoping to work in, product development.
"Half-baked" rules hit batch processors
- Published: 07 February, 2005The failure of new European Union (EU) rules to insist on processors tracking material through their own processes has left the way open for a food safety disaster, claimed a traceability expert.
Whitehouse extends long arm of the law to gangmasters
New licensing authority has job cut out tracking down operators- Published: 07 February, 2005Gangmasters and others which supply temporary workers for businesses such as farms and food manufacturers will need to have a licence by around August 2006, according to the chairman designate of the new industry watchdog, the Gangmasters Licensing Authority (GLA).
Sustain plan
- Published: 07 February, 2005Manufacturers, retailers, caterers and public sector representatives will this month discuss setting up a sustainable food centre for London, which might include processing and warehousing.
New bakery rises from the ashes
- Published: 07 February, 2005Warburtons has reopened its Wednesbury bakery which was destroyed by fire in January 2004.
Acrylamide is put under the microscope
- Published: 07 February, 2005Leading toxicology experts will gather in Rome this month to discuss the latest research on the toxicity of acrylamide in food.
SOFHT chief's salt line puts him on collision course with medics
Leading technologist casts doubt on concerns about salt risks- Published: 07 February, 2005Claims by the chairman of the Society of Food Hygiene Technology (SOFHT) that there is little scientific evidence to justify manufacturers cutting salt levels further has been branded "complete balls" by a leading heart specialist.
Liberty expands equipment offering
Manufacturers want more reliable equipment and extended product shelf-life- Published: 01 February, 2005Liberty Process is establishing itself as the UK & Eire representative of Lee Industries which manufactures the Lee/Groen range of steam jacketed cooking vessels.
Geest improves machine efficiency with real-time performance data capture
Real-time data is needed to maximise operational effectiveness of equipment- Published: 01 February, 2005Prepared foods producer Geest has gone live with a new real-time performance management (RPM) software system at its site at Sutton Bridge in Spalding, Lancs.
Automated heat sealer helps expanding ready meal producer
Bespoke filling conveyor ensures trays get smooth coverage of sauces on automated line- Published: 01 February, 2005Automated heat sealer helps expanding ready meal producer Growing demand for its frozen ready meals has led North Yorkshire-based St Christopher Foods to replace its heat sealing machine with a Vision 182 model from Packaging Automation.